Automatic Bobbin Pin Insertion Machine
Machine introduction
SIPU Automatic Pin Insertion Machine is engineered for the fully automated loading, precise pin insertion, and bending of coil bobbins. Designed for high-efficiency production, this machine supports multi-pin/terminal simultaneous insertion and can be seamlessly integrated into a fully automatic winding production line or operate as a standalone unit. It is the ideal solution for manufacturers looking to reduce labor costs and ensure consistent terminal alignment.
Product Highlights
High Efficiency: Capable of processing up to 4,000 pcs/hour, significantly boosting your factory's output.
Precision Quality: Features a unique pin chamfering function to ensure smooth insertion without burrs or debris.
Versatile Flexibility: Compatible with various bobbin sizes and pin types (L-shape/T-shape bending available).
Zero Defect: Intelligent alarm system automatically detects broken or bent pins, ensuring 100% qualified products.
Key Features
1. Modular & Maintenance-Friendly Design
The machine utilizes a modular structure, making it easy to assemble, debug, and maintain. This reduces downtime and simplifies operation for your technicians.
2. Burr-Free Pin Cutting (Chamfering)
Unlike standard cutters, our system includes a specialized chamfering function at the cutting edge. This prevents the generation of metal debris and burrs during insertion, ensuring the electrical safety of the coil.
3. Flexible Pin Configuration
The machine offers high flexibility:
Adjustable Pin Length: You can easily set the precise length of the PIN via the interface.
Multi-Size Compatibility: Suitable for various bobbin specifications with quick changeover times.
4. High-Speed Multi-Pin Insertion
To maximize throughput, the machine is designed to insert multiple pins simultaneously in a single cycle, rather than one by one, greatly increasing production efficiency.
5. Intelligent Monitoring & Safety
Equipped with sensitive sensors, the machine features an Automatic Alarm Function. It instantly stops and alerts the operator if a broken pin, bent pin, or feeding error is detected, preventing waste.
6. Advanced Bending Options (Optional)
Beyond standard straight insertion, the machine can be equipped with optional L-shaped or T-shaped bending devices, allowing it to handle complex terminal requirements in one step.
Technical Parameter
Model | SP-GA01 |
production efficiency | 4000PCS/H (MAX) |
| Power Source | AC380V 3P 50HZ or AC200V 3P 50/60HZ |
| Power Consumption | 1.0KW |
| Air Pressure (Mpa) | 0.45Mpa~0.65Mpa |
| Machine Size (mm) | 1500(L)×1200(W)×1800(H)mm |
| Machine Weight (KG) | About 1200KG |
FAQ
Q1: What types of pins can this machine handle? (Round or Square?)
A: Our machine is highly versatile. It can handle Round , Square and Flat pins/terminals. It works compatible with various materials such as Copper, Iron, and CP wire (Copper Plated Steel). Please provide your pin specifications, and we will customize the feeding bowl accordingly.
Q2: Can this machine perform pin bending (L-shape/90-degree)?
A: Yes. While standard insertion is straight, we can equip the machine with an optional bending module. It can perform 90-degree bending (L-shape) or even T-shape bending after insertion to meet complex bobbin designs.
Q3: How long does it take to change over for a different bobbin model?
A: The SP-GA01 features a modular fixture design. For a skilled technician, the changeover time (replacing the track and jig) is typically around 15-20 minutes. We provide clear marking and guide videos to assist with quick changeovers.
Q4: What happens if a pin is missing or bent during feeding?
A: Quality is our priority. The machine is equipped with intelligent sensors. If it detects a missing pin, broken pin, or insertion failure, the machine will automatically alarm and stop. This prevents defective products from flowing to the next station.
Q5: Can this machine be connected to a winding machine?
A: Absolutely. This machine can operate as a standalone unit with a hopper loader, or it can be seamlessly integrated into a fully automatic production line (connecting with SIPU winding, taping, and soldering machines) via a conveyor belt system.
