High Speed Servo Tensioner
Stop struggling with loose wires and breakage. The SET Series Electronic Servo Tensioner delivers precise closed-loop control to guarantee perfect winding quality. Featuring real-time tension feedback and high-speed stability, it acts as the "heart" of your winding machine, ensuring smooth feeding for even the finest wires.
- Information
High Speed Servo Tensioner
Why SIPU Recommends the SET Series?
As a professional manufacturer of coil winding machines (see our About Us), Xiamen Sipu Mechanical understands that tension control is the critical factor determining coil quality. We don't just sell machines; we strictly select the best components for them.
We recommend the SET Series Servo Tensioner because we use it ourselves. Unlike traditio
nal mechanical tensioners that rely on passive friction (which often breaks fine wires), the SET series uses an active servo motor to feed the wire. This ensures consistent tension even during high-speed winding, making it the standard choice for our own high-precision production lines.
Features:
Active Wire Feeding (No Wire Breakage):
Traditional tensioners "pull" the wire, causing stress. The SET Servo Tensioner "feeds" the wire. It replaces the traditional spring tension with a feedback tension stabilization system. This allows the wire to run smoothly without stretching or breaking, even at high speeds.
Automatic Tension Stabilization:
The built-in system automatically monitors the line speed and adjusts the motor torque in real-time. Whether your machine is accelerating, decelerating, or running at constant speed, the tension remains stable.
Wide Tension Range Coverage:
From ultra-fine wires (SET-100) to heavy-duty wires (SET-2000), this series covers a tension range from 1g to 2000g, suitable for relay coils, motors, transformers, and voice coils.
Easy to Install & Adjust:
Designed for industrial efficiency, the SET tensioner is compact and features an Automatic Tension Stable Equilibrium mode. Operators can easily adjust the tension value to match different wire diameters.
Technical Parameters
| Model | Use Wire Rang (mm) | Tension Rang（g） |
| SET-100 | 0.01~0.12 | 1~100 |
| SET-200 | 0.02~0.17 | 2~200 |
| SET-300 | 0.03~0.22 | 5~300 |
| SET-500 | 0.05~0.32 | 20~500 |
| SET-600 | 0.06~0.35 | 20~600 |
| SET-1000 | 0.10~0.45 | 30~1000 |
| SET-2000 | 0.18~0.80 | 200~2000 |
Power Source: AC220V / DC24V (Please confirm voltage when ordering)
Max Winding Speed: Compatible with high-speed winding machines (up to 20m/s).
FAQ
Q: Can I install this on other brands of winding machines?
A: Yes, the SET series is compatible with Nittoku, Tanac, and most Chinese winding machines. Our engineers can provide a wiring diagram to help you install it.
Q: How do I choose the right model?
A: Please tell us your wire diameter and required tension. Our technical team will recommend the most cost-effective model for you.
