Fully Automatic Magnetic Coil Production Line
SIPU Fully Automatic Magnetic Coil Production Line is a state-of-the-art solution designed for high-efficiency and high-precision manufacturing of magnetic coils. This fully automated system integrates advanced technologies to streamline the entire production process, from winding and soldering to testing and packaging. With features like precision servo control, user-friendly interfaces, and versatile compatibility, this production line is perfect for manufacturing coils used in electronics, automotive, industrial equipment, and renewable energy applications. The coil production line's automatic operation eliminates the need for manual labor, allowing for a streamlined and efficient production process.
- Information
Fully Automatic Magnetic Coil Production Line
Machine introduction
The fully automatic magnetic coil production line is a cutting-edge manufacturing system designed to produce magnetic coils with the highest level of precision, speed, and quality. The fully automatic magnetic coil production line is a game-changing technology that offers unprecedented levels of efficiency, versatility, and quality control, making it a highly sought-after solution in today's manufacturing industry.
Application Areas
1.Electronics Industry: Production of transformer, inductor, and sensor coils.
2.Automotive Industry: Manufacturing ignition, motor, and sensor coils.
3.Industrial Equipment: Coil production for motors, relays, and power supply devices.
4.Renewable Energy: Coil production for wind turbines and solar inverters.
Process
Auto bowl feeder→Pin inserting machine→Winding Machine→Soldering Machine→ Testing→Conveyor Unload
SIPU Fully automatic magnetic coil production line integrates a variety of mechanical equipment to realize automated production from raw materials to finished products, greatly improving production efficiency and product quality. The following is a detailed process introduction:
Auto Bowl Feeder: This system organizes scattered magnetic cores, pins, and other components in an orderly manner and transports them to the next stage of the process. Featuring a vibrating disc design, the feeder's track can be customized to match the specific shape of the parts, ensuring efficient and reliable feeding.
Pin Inserting Machine: This machine precisely inserts pins into designated positions on the magnetic core, preparing the components for the subsequent winding process. Equipped with a high-precision servo control system, our pin inserting machine guarantees exceptional accuracy in pin placement, ensuring consistent and reliable results.
Winding Machine: This machine winds copper wire onto the magnetic core according to preset parameters, such as the number of turns, wire diameter, and winding method, to form the coil. Utilizing servo motor control, it delivers high winding precision and adjustable speed, making it adaptable for producing coils of various specifications.
Soldering Machine: This machine solders the coil pins to the wires, ensuring a reliable electrical connection. It supports multiple welding methods, such as laser welding and arc welding, offering fast welding speeds and producing firm, aesthetically pleasing welds.
Testing: The electrical performance of the coil, including inductance, resistance, and withstand voltage, is tested to ensure compliance with specification requirements. This production line utilizes automated testing equipment, delivering accurate and reliable results while effectively screening out defective products.
Conveyor Unload: This system automatically transports tested and qualified coils to a designated location, facilitating easy collection and packaging. Featuring adjustable conveyor speed, it optimizes workflow and significantly boosts production efficiency.
Opting for the SIPU fully automatic magnetic coil production line means more than just selecting a set of equipment—it represents embracing an efficient, intelligent, and safe production method. We are committed to delivering high-quality products and services, empowering enterprises to achieve automation upgrades in production.
Machine Features
1.High-speed winding: Our production line is capable of winding coils at high speeds, ensuring that you can meet even the most demanding production schedules.
2.Precision accuracy: With advanced technology and precise controls, our production line can ensure that each coil is wound to exact specifications, eliminating errors and reducing waste.
3.Multiple take-up spools for increased production capacity
4.Modular design: The production line is modular in design, allowing for easy customization and upgrades to meet your specific needs.
5.High precision soldering: A fixture is used for soldering, controlled by a servo motor, which ensures high precision and consistency.
6.Low maintenance requirements for reduced operational costs
7.Integrated safety features for operator protection and workplace safety
8.Reliable performance: Our production line is built with high-quality components and is rigorously tested to ensure reliable performance and longevity.
Technical Parameter
| Model | SPBZ23-A3B32J |
| No. of Spindle | 32 Spindles |
| Spindle Pitch(mm) | 31.5mm |
| Spindle Speed(rpm) | Max.20000rpm (CW/CCW) |
Maximum Travel Distance | X-Axis 110mm (Front/Back) |
| Y-Axis 110mm (Left/Right) | |
| Z-Axis 80mm (Up/Down) | |
| Controller | EtherCAT or RTEX controller |
| Wire Range(mm) | 0.02-0.10mm |
| Power Source | AC380V 3P 50HZ or AC200V 3P 50/60HZ |
| Power Consumption | 5KW |
| Air Pressure (Mpa) | 0.45Mpa~0.65Mpa |
| Machine Size (mm) | 6000(W)×2500(D)×1800(H)mm |
| Machine Weight (mm) | About 2000KG |
Option | 1.Wire twister |
| 2.Cutter | |
| 3.Automatic loading & unloading | |
| 4.Peeling device | |
| 5.Electrical tensioner |
