If you're looking for a high-quality, versatile, and efficient coil winding solution, our multi-axis winding machine is the perfect choice. With 16 spindles, bobbin coil winding capabilities, and advanced controls, this winding machine is designed to meet the needs of a wide range of industries and applications.
With advanced controls and precise tension control, our machine is capable of creating coils with consistent and reliable performance, making it the perfect choice for manufacturers looking to improve their production processes.
Information
16 Spindles Winding Machine
Machine introduction
In the competitive world of electronic component manufacturing, throughput and consistency are key. The SPBZ23-A1B16 is a state-of-the-art 16-spindle winding machine designed specifically for high-volume production environments.
By integrating advanced CNC technology with a multi-spindle design, this machine delivers a powerful solution for layer winding. Whether you are producing automotive ignition coils or industrial relays, the SPBZ23-A1B16 ensures precise tension control, perfect layering, and high-speed operation up to 18,000 RPM. It is the ultimate choice for manufacturers looking to scale up production without compromising on quality.
Why Choose the SPBZ23-A1B16? (Key Features)
1. High-Throughput 16-Axis Design
With 16 spindles operating simultaneously and a standard 60mm shaft spacing, this machine is optimized for medium-sized frame winding processes. It significantly multiplies your daily output compared to single or 4-spindle machines, offering a rapid ROI (Return on Investment).
2. Advanced EtherCAT/RTEX Control System
Moving beyond traditional PLCs, our machine utilizes an industrial-grade EtherCAT or RTEX motion controller. This ensures:
Real-time synchronization between all axes.
Faster data processing for complex winding patterns.
Smoother acceleration and deceleration to prevent wire breakage.
3. Precision & Speed Combined
Equipped with high-speed ceramic bearings and S3M wear-resistant synchronous belts, the spindle system achieves stable rotation at speeds up to 18,000 RPM. This design minimizes vibration and noise, ensuring that even fine wires (0.02mm - 0.35mm) are wound with absolute precision.
4. User-Friendly Programming
The intuitive Touch Screen Interface simplifies the setup process. Operators can easily program winding speed, turns, angles, and layering direction. The system supports "Quick-Change" fixture structures, allowing for rapid changeovers between different product lines, reducing downtime.
5. Energy Efficient Servo Design
The machine is fully electrically designed with high-performance Servo Motors. This not only provides higher programmability and smoother mechanical movements but also significantly reduces air consumption compared to pneumatic systems, lowering your factory's energy costs.
Versatile Applications
The SPBZ23-A1B16 is highly versatile and capable of handling complex bobbin coils for various industries.
Q: What is the main advantage of a 16-spindle winding machine compared to a standard 4-spindle one? A: The main advantage is throughput efficiency. The SPBZ23-A1B16 winds 16 coils simultaneously. For high-volume orders (like automotive relays or ignition coils), this machine can increase your daily production capacity by 400% compared to a 4-spindle machine, significantly reducing labor costs and time.
Q: Is it difficult to program the machine for new operators? A: No. We use an intuitive, user-friendly Touch Screen Interface. The machine features a "Teach Mode" that allows operators to set winding points, width, and turns easily. We also provide detailed video tutorials and operation manuals to ensure your team can master the machine quickly.
Q: What wire size range can this machine handle? A: This model is optimized for fine to medium wire winding, specifically ranging from 0.03mm to 0.35mm. If you need to wind thicker wires, please contact us for our heavy-duty models.
2. Customization & Fixtures
Q: Do you provide the winding fixtures (jigs) for my specific product? A: Yes, absolutely. As a professional manufacturer, we offer customized fixture design. You simply need to send us your bobbin samples or 3D drawings, and our engineering team will design and manufacture the quick-change fixtures specifically for your product.
Q: Can this machine be integrated with an automatic production line? A: Yes. The machine is designed with automation in mind. It supports Automatic Loading & Unloading options (via robotic arms or bowl feeders) and can be connected to subsequent processes like soldering or testing stations.
Q: What is the difference between the Electrical Tensioner and Servo Tensioner options? A: The Electrical Tensioner uses magnetic hysteresis to provide stable tension, suitable for most standard applications. The Servo Tensioner offers closed-loop feedback control, which is more precise and ideal for ultra-fine wires or products requiring extremely strict resistance consistency.
3. Service & Delivery
Q: What is the warranty period for the SPBZ23-A1B16? A: We provide a 1-year warranty for the machine (excluding consumable parts). During this period, if any part fails due to manufacturing defects, we will provide free replacements.
Q: How do you handle technical support if I am in another country? A: We offer 24/7 remote support. Our engineers can guide you via video calls, email, or instant messaging. For complex issues, we can also send engineers to your site for installation and training (subject to arrangement).
Q: What is the typical lead time for this machine? A: For standard configurations, the lead time is typically 90 days. If customized fixtures or special automation features are required, it may take slightly longer. Please contact our sales team for an exact timeline based on your order.
